CCS Automated Production Line

Highly automated and flexible CCS production line integrating laser welding, AI, and inline electrical testing from insulator loading to final inspection.

In CCS smart manufacturing, laser welding plays an irreplaceable role. With a small focused spot, high welding speed, and strong adaptability, laser welding ensures stable and reliable CCS joint quality and provides solid technical support for intelligent manufacturing. Building on deep expertise in laser technology, the line applies laser welding to battery-module automation—achieving high precision, high efficiency, and low pollution. The line combines high automation and flexibility with AI and advanced equipment, covering an intelligent process from wiring-harness insulator loading through automatic electrical performance testing.

Technical Parameters

Lingyun All-Plastic ESS Structures Cut Cost by 40%; One-Shot Busbar Bracket Passes National Thermal Runaway Test

Laser welding first-pass yield ≥99.5%; final pass rate ≥99.8% (including rework)

Electrical test first-pass ≥97%; AOI first-pass ≥97%

(Note: defect rate statistics include only defects caused by equipment)

Equipment failure rate ≤2% (equipment-caused only)

MTBF ≥4 h (excluding alarms <2 min)

Whole-line OEE ≥85%